Ammunition Manufacturing by Cesaroni Aerospace
Cesaroni Aerospace is at the forefront of cutting-edge aerospace engineering, high-precision manufacturing, and advanced energetic materials. We deliver solid propellant systems, pyrotechnics, and essential components for aerospace, and commercial sectors.
Our reputation is built on unwavering engineering standards and a fully integrated operation that spans the entire production process, from initial research and development to large-scale manufacturing.
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What We Offer as Ammunition Manufacturers
At Cesaroni Aerospace, we specialize in designing, prototyping, and producing everything from small- to large-caliber ammunition. We use cutting-edge materials and precision techniques to meet the highest demands of aerospace, and select commercial applications. Speed, confidentiality, and exacting standards are at the heart of everything we do.
Innovative Materials
As one of the most forward-leaning bullet manufacturers in the U.S., we’re constantly exploring alternative materials that raise the bar for performance and sustainability.
Polymer Matrix Ammunition: Lighter, more durable, and corrosion-resistant, our polymer-cased rounds are designed to ease logistics while standing up to the heat and stress of real-world use.
Frangible and Hybrid Designs: Perfect for training and close-quarter environments, our frangible ammo breaks apart on impact to reduce ricochet risk. Hybrid designs allow for mission-specific configurations, combining stopping power with added safety.
.38 SPL 
.380 Auto 
.40 S&W 
.44 MAG 
.45 ACP 
9×19 
.22 LR 
.338 LAPUA 
.50 BMG 
300 AAC BLACKOUT 
4.6×30 
5.56×45 
6.8 SPC 
7.62×39 
7.62×51 
12 Ga. 
Advanced Manufacturing
Our background in aerospace isn’t just a badge; it’s built into our manufacturing DNA. Few ammunition producers offer the in-house capabilities we bring to the table.
Injection Molding: Using precision-engineered tooling and high-performance polymers, we produce consistent, scalable components with ultra-tight tolerances.
Solid Propellant Production: With decades of experience in propulsion systems, we craft custom solid propellants for everything from training rounds to high-thrust aerospace applications.
3D Solid Modelling & Prototype Printing: Our CAD-integrated (computer-aided design) 3D printing capabilities allow rapid design cycles, cutting R&D (research and development) costs while ensuring every product is vetted for performance before it hits full production.
Industries We Serve
Cesaroni’s ammunition manufacturing supports a wide range of mission profiles, from ground forces to high-altitude aerospace operations. More than just a supplier, we’re a strategic partner in innovation and integration.
Defence
We design ammunition that works seamlessly with modern platforms: reliable, effective, and engineered for operational environments.
Ammunition for Various Calibres and Platforms: From small arms to unmanned aerial systems (UAS) payloads and tactical launch systems, we deliver customized rounds tailored to your platform’s specs.
Aerospace
Our aerospace heritage shapes how we think, design, and build.
Propulsion Units and Components: Our systems deliver precision ignition and consistent thrust.
Heat Exchange Systems: Engineered to handle thermal loads in compact, high-performance platforms, essential for flight and space applications.
Commercial
We support specialized needs in the commercial sector, including training, simulations, and safety testing.
Specialized Ammunition for Training & Simulation: Designed for indoor ranges and controlled facilities, these rounds minimize ricochet and contamination while remaining highly effective.
Whether you require advanced frangible ammunition for training or polymer matrix rounds for deployment, we offer scalable, dependable, and sustainable solutions. Our combination of deep expertise and cutting-edge capability makes us one of the most trusted ammunition manufacturers in the U.S. and beyond.
Advantages
CTI projectiles also offer several advantages over other lead-free designs including:
- Reduced ricochet
- Reduced splash back
- Improved accuracy
- Improved robustness
- Competitive pricing
- Increased lethality on soft targets, even through automotive glass
Why Us
When compared to other lead-free frangible projectile technologies such as sintered metal, our products:
- Maintain standard velocities
- Eliminate damage to steel targets and eliminate over-penetration, decreasing range maintenance costs
- Eliminate airborne dust due to disintegrating projectiles
- Eliminate barrel wear and fouling
- Do not require modifications to weapons
- Reliably cycle across all weapons platforms including suppressed and short barrel gas impingement systems
- Do not crack during bullet crimping and other manufacturing processes
- Can be linked using standard links
In-house engineering, tool design and fabrication as well as process design and manufacturing allows us to control all aspects of the production process in order to produce the highest quality product at the lowest possible cost. Our high-volume production lines run 24/7 ensuring rapid order turn around. We can also design and produce custom projectiles to fit your specific needs, no minimum required.